Solutions
Solutions
High-precision vision + synchronized motion control solution
Customer pain points
PC-based + pulse card architecture: complex wiring and low integration.
Host PC + Bus Card architecture relies on a slot-based layout, limiting hardware expansion to motherboard interface availability.
Multi-axis synchronization deviation; limited functional scalability
Real-time response lag, motion visual sync limited
Solutions
Unique multi-core hybrid system architecture. On a PC with a multi-core Intel CPU, 1 to 2 dedicated physical cores are isolated exclusively for the AsMotion real-time kernel. Windows provides a user-friendly interface and runs upper-layer applications, while AsMotion's hard real-time OS handles high-precision motion control and integrates an EtherCAT master function. Simply connect to servo drives via standard industrial Ethernet ports to quickly deploy a complete motion control system. With highly integrated hardware, valuable internal space is saved, and system stability during assembly, operation, and transport is significantly improved by reducing external connections.
Solution Architecture Diagram
Solution Benefits
Accelerated Communication: Real-time systems and Windows applications interact via shared memory, achieving speeds far exceeding PCIe bus communication.
Multi-axis synchronization: Native support for 64-axis synchronized control eliminates inter-card axis sync drift entirely.
Efficient Development: Real-time tasks use standard C for greater versatility and a more robust ecosystem than Basic.
Feature Integration: AsDevKit natively integrates advanced capabilities including real-time vision (camera capture/recognition), multi-axis trajectory planning, and dynamic driver tuning to support complex scenarios.
AsMotion Real-Time Motion Control Core Products
Ultra-low latency: EtherCAT master sync cycle of 250μs, exclusive CPU execution, direct hardware connection
Multi-axis strong control: Supports 96 axes with synchronized multi-axis motion and complex trajectory planning, delivering comprehensive motion control for all scenarios.
Flexible expansion: Dual master stations with dual network ports; set sync intervals as needed. Expand functionality and add axes via software upgrades or licensing.
High-performance interaction: Shared-memory communication acceleration API with dynamic driver parameter tuning
Advanced Capabilities: C Programming + Real-Time Vision for High-Precision Industrial Applications
AsMotion vs. Traditional Methods
Practical Demonstration: 4-Axis Anti-Collision System
Based on the integrated AsMotion solution, this minimalist architecture uses "1 motion controller + 1 Ethernet cables" to directly connect to and drive 4 servo drives with corresponding mechanical arms. Through precise electronic cam curve planning, the system achieves high-speed synchronous and variable-speed collision-free collaborative motion of 4 arms within a confined space, demonstrating core performance advantages in multi-axis synchronization, complex trajectory planning, and real-time dynamic response.
4-axis anti-collision system demo video
(Contact a technician to request the demo video)
Use Cases
Electronics & Semiconductors: Die bonders, wire bonders, chip sorters, wafer inspection equipment, high-speed placement/dispensing systems
Precision Manufacturing: CNC Machining, Laser Cutting/Marking, Precision Assembly Lines, Automotive Parts Welding & Inspection
Robotics & Automation: Multi-axis robotic arms, SCARA robots, Delta robots, and AGV/AMR collaborative control
3C & New Energy: Smartphone Module Assembly, Lithium Battery Electrode Slitting/Winding, and Photovoltaic Wafer Cutting/Transport
Vision Collaborative Equipment: Visionary Flying Capture Positioning, Online Inspection + Motion Correction, and 3D Vision-Guided Assembly
Customer Cases
Case 1: Semiconductor Chip Mounting Equipment
Case 2: High-Speed Dispensing Machine
Case 3: Multi-axis robotic arm sorting system
Technical and Business Cooperation Inquiries
Engineer Li 18002637837 (WeChat same number)